Clamp Maintenance and Inspection by Users

Maintenance Key Points

Clamp maintenance and inspection help achieve zero accidents.
Following appropriate maintenance and inspection practices improves work efficiency and achieves lower total costs by preserving clamp life.

Store indoors by application

  • To prevent rust, do not leave clamps outdoors after use.
  • To improve work efficiency, store clamps together by application.

Inspect and Maintain Regularly

  • Be sure to inspect before operation and to maintain after operation.
  • Inspect and maintain regularly, even if the clamp is not used (around once a month).
  • When inspecting or maintaining, apply oil to the sliding parts.

Never Use Damaged or Deteriorated Clamps

Replace Parts Early

  • Using clamp parts near their wear limit is risky.
  • In environments with hard loads or uniform plate thickness, replace cams (toothed plates) and swivel jaws earlier than usual.

Inspection Criteria

The following table provides references for clamp inspection.
If any listed condition is found, stop using the clamp and contact us.

Inspection Criteria Table (Excerpt)

Inspection Location Inspection Items Inspection Procedure and Check Points Usage Limits (Replace or Discard Items That Exceed the Limits)
Main Body Deformation or Cracks
  • ・The lifting shackle is difficult to move under no load.
  • ・The clearance between the main body and the link has either widened or narrowed.
  • ・The opening has widened or shows wear.
  • ・The guide groove for the lifting shackle pin is worn or deformed.
・本体内幅(A)とリンク幅(B)の差が0.5mm以下または4.0mm以上を限度とする。
Main Body Bolt Bent Bolts
  • ・Looseness or play is found when bolts are tightened.
Main Body Pin Bent Pins or Welding Defects
  • ・Any deformation of the main body or cracks in welded areas (even a single instance)
Lifting Shackle Bending, Twisting, or Elongation
  • ・When the lock device is locked, more than 2 mm of vertical play is observed (elongation).

Do not use the shackle if any of the following conditions are found:
・Bending over 10°
・Elongation or wear over 5%
・Twisting

Cam (Toothed Plate) Wearing, Clogging, or chipping in the Teeth
  • ・The cam teeth do not leave marks on the load.
  • ・Do not use the clamp if chipping is observed in the cam teeth.
・摩耗(歯コボレ)限度 標準 仕様:0.5mm以内 ローレット仕様:0.5mm以内 ヤスリ目仕様:0.3mm以内
Cam Pin or Lifting Shackle Pin Bending
  • ・The cam shows runout when the cam pin is rotated.
・曲がり限度 長さ100mmにつき1.5mm以内 ・摩耗限度 ピン径の5%まで(ノギスで計測)
Wear
  • ・Looseness or play in the lifting shackle or cam
・曲がり限度 長さ100mmにつき1.5mm以内 ・摩耗限度 ピン径の5%まで(ノギスで計測)
Swivel Jaw Wearing, Clogging, or chips in the Teeth
  • ・Do not use the clamp if chipping is observed in the outer teeth.
  • ・Clogging with coating material is not acceptable.
  • ・Do not use the clamp if chipping is observed in the outer teeth.
・摩耗(歯コボレ)限度 標準 仕様:0.5mm以内 ローレット仕様:0.5mm以内 ヤスリ目仕様:0.3mm以内
Cam Pin Hole or Lifting Shackle Pin Hole Elongation, Wear, or Deformation
  • ・Looseness or play in the lifting shackle or cam
・変形及び摩耗限度 カムピン:5% つり環ピン:5%
Lock Device Lock Spring Elongation, Deformation, or Loss of Spring Tension
  • ・Loss of spring tension or easy unlocking when the lock device is locked with the opening in the closed position and no load.
  • ・If the lock device does not work properly when the load is inserted, do not use the clamp.
・伸びの限度 5% d/ℓ < 5% ・変形が認められれば交換!
Set Bolt Wear, Deformation, or Elongation
  • ・Even after replacing the spring, the spring tension is weak and the lock device can be easily unlocked
Bolt Hole

Inspection Procedure

Each product has its own inspection procedure. Always follow the inspection procedure described in the instruction manual provided with the product.
For some models, the following are checklists and inspection location tables for inspection before operation. Please refer to them.
Note: These checklists and tables are updated periodically.

Item
Checklist for Inspection before Operation
Inspection Location Table
Clamps for Steel
For Vertical Lifting
Checklist for Inspection before
Inspection Location Table
For Lateral Lifting
Checklist for Inspection before
Inspection Location Table
Screw Type
Checklist for Inspection before
Inspection Location Table

Importance of Regular Inspections

Please use clamps properly, and inspect them before operation and at regular intervals to ensure safety.
Inspection guidelines are provided to help prevent accidents.

Inspection Before Operation (Daily Inspection)

The user or owner must inspect before operation.

Periodic Inspection

A qualified professional should visually and functionally inspect the clamp.
If no abnormalities are found, the clamp may be labeled “Inspected.”
If necessary, disassemble the clamp and inspect the parts.
Maintain or replace parts, or send the clamp to the manufacturer (or an approved servicer) for repair.
The inspector must record and keep the inspection date and details of the inspection and any repairs.
Please refer to the separate “Replacement Criteria” table for part replacement standards.

Please Register Your Clamps

To use your clamps safely over the long term, please register each unit and have it inspected periodically until disposal.
For proper maintenance and our appropriate support, we request user registration for all our products.

Please let us know the name of your dealer and the serial number listed on the "Certificate of Inspection and Test" at export@eagleclamp.co.jp.

Replacement Parts

We offer replacement parts for your clamps.
Please check the serial number and contact your distributor or us for assistance.